What are the pros and cons of painting using a brush vs spray?

We are having some wood cabinets built for us and are trying to decide whether to spray paint them vs. conventional brush painting. What are the advantages and disadvantages of each method? Also, what type of paint do you suggest be used?

Spray painting, when done carefully, gives you uniform coverage without the lap marks you get from brush painting. It’s also faster. I spray painted my shutters (with a Wagner Power Painter) a few years ago, and it made short work of them. However, I also took them down and used a tarp to catch the overspray, which leads me to the disadvantages.

Spray painting always has an overspray problem. You have to use something to catch it, and you have to work in a well ventilated area, preferably outdoors. If you are outdoors, though, you have wind and wind-blown debris to worry about. I use my garage, with the door open, and that works well when the wind is not blowing in. It’s also tricky to get good coverage without drips and runs. You need to keep the sprayer head at least 18″ from the working surface, and spray using smooth, uniform strokes. If you have never used a sprayer before, practice on some scrap wood before you try it on your cabinets.

You can get good results with a brush if you’re patient and careful. For cabinets, I wouldn’t use anything wider than 3″, and it’s worth it to get good (i.e., not cheap) brushes. Thin the paint a little for best results, and lightly sand between coats with 240 to 400 grit sandpaper.

Whether or not you use a brush or a sprayer, I recommend an oil-based enamel that can stand up to moisture and is washable. Satin and semi-gloss paints give the best appearance for interior woodwork. As to a particular brand, there is not too much difference among them. Benjamin Moore is a good brand, as is Home Depot’s Behr brand. You will want a primer coat first, followed by the finish of your choice. For wet areas, I like a product called Kilz as a primer, as it’s moisture and mold resistant, and it covers blemishes and discolorations well.

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